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Ohno Continuous Casting process (OCC)
As for conducting materials, normal, high purity copper has
about 1500 grains in each foot (5000/m). The signal must cross the
junctions between these grains 1500 times in order to travel
through one foot of cable. These grain boundaries cause the same
type of irritating distortion as current crossing from strand to
strand.
The first grade above normal high purity copper is called
Oxygen-Free High-Conductivity (OFHC) copper. In fact, this copper
is not Oxygen-Free, it should more properly be called
Oxygen-Reduced. OFHC is cast and drawn in a way that minimizes the
oxygen content in the copper: approximately 40 PPM (parts per
million) for OFHC compared to 235 PPM for normal copper. This
drastically reduces the formation of copper oxides within the
copper, substantially reducing the distortion caused by the grain
boundaries. Additional improvement can be attributed to OFHC
copper having longer grains (about 400 per foot), further reducing
distortion. The sound of an OFHC copper cable is smoother,
cleaner, and more dynamic than the same design made with standard
high purity copper.
Not all OFHC is the same. If the poorest copper were given a
value of one, and the best was a ten, then OFHC ranges from two to
four. It is actually a range rather than a single performance
level.
The next higher grade is an elongated grain copper sometimes
called "linear-crystal" (LC-OFC) or "mono-crystal". These coppers
have been carefully drawn in a process that results in only about
70 grains per foot. Cables using LC-OFC have an obvious audible
advantage over cables using the same designs with OFHC.
In 1986 the Ohno Continuous Casting (OCC) process was
introduced. The world patent "UP-OCC" (Ultra Pure Copper by Ohno
Continuous Casting Process) was developed by professor Ohno of
Chiba Institute of Technology in Japan. This technology has been
applied to the manufacturing of single crystallized copper with
the process of heated mold continuous casting. The resulting
product are small rods of OCC pure copper, from which the wire can
be drawn and which can have Copper grains of over 700 ft length.




Section
comparison of PCOCC (Top) and TPC (general copper/bottom)
Because of its characteristics of single crystal,
unidirectional, free of impurity, flexible fatigue-resistance,
corrosive-resistance, low electric resistance, non-crystal
boundaries, rapid transmissibility, perfect in structure, and easy
to process, all make it an ideal material for making rapid
transmission lines. From inner hook up wires to interconnect
cables, they can be widely applied to Hi-Tech products such as Hi-Fi
stereo system, high resolution TV.
What is
PCOCC-A?
PCOCC-A is an annealed
version of PCOCC (Pure Copper by Ohno Continuous Casting)
manufactured by Furukawa Electric in Japan. Annealing
reduces stress in the copper making it more flexible and slightly
increasing conductivity.

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